Integrated Asset Care

Enable advanced asset care with IT and OT integration

Enable operations for advanced integrated asset care with integration to maintenance systems – including SAP PM and Maximo – and directed actions for condition-based maintenance and collaboration for equipment ownership.

Use cases for our Integrated Asset Care solution include:

  • •   Defect capture and handling with EAM/CMMS integration
  • •   Planned Maintenance tasks
  • •   Autonomous Maintenance tasks
  • •   Clean, Inspect and Lubricate (CIL)
  • •   Centrelining
  • •   Condition-based maintenance tasks triggered by MES/PLC
  • •   Breakdown elimination via RCA and 6W2H

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Key Benefits

Reduce unplanned downtime

Better Clean, Inspect & Lubricates (CILs), centrelining and defect finding and fixing.

Drive ROI on EAM/CMMS investment

Increased quantity and quality of data about asset issues for a complete picture on the cost of asset care.

Improve mean time to repair rates (MTTR)

Faster escalation and richer, more accurate information captured at source about equipment issues, including photos and video.

Enable Autonomous and Condition-Based Maintenance

Build on asset care foundations in Digital Daily Work with EAM / CMMS integration for defect handling and integration to events in MES / PLC for Directed Condition Based Maintenance tasks.

More accurate view on cost of asset care

Improved quality and quantity of data feeding early asset management (EAM).

Establish breakdown elimination

Collaborative root cause analysis and 6W2H fed by rich shop floor data captured at source.

Reduce maintenance time and costs

More autonomous asset care, higher first time fix and faster mean time to repair rates (MTTR).

Solution Highlights

01

Total workforce adoption

Defects and work orders alongside daily operations in a single interface for workers

02

Mobile integration for SAP PM and Maximo

Integrate with your corporate EAM or CMMS for mobile work order creation, tracking and completion

03

Directed action for condition and predictive-based maintenance

Events in PLC data or MES trigger checks and investigations based on the status of equipment or processes using event based workflows

04

Best practice asset care dashboards

Designed and continuously improved in collaboration with AM and PM Pillar leads at world-class manufacturers

What Results Have Our Customers Achieved?

What Results Have Our Customers Achieved?

100%

Adherence to Planned Schedules
Adherence to Planned Schedules

>2x

Faster Defect Resolution
Faster Defect Resolution

300%

More Equipment Abnormalities Reported
More Equipment Abnormalities Reported
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How We Have Helped

Digitally Accelerating Carlsberg Excellence with a Connected Worker Platform

"Zaptic is the app that people actually want to use. It's easy to implement and the service has been excellent".

Carlos Zaramello, Senior Director Continuous Improvement at Carlsberg

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What are your current Total Product Costs (TPC) per year?
Total product costs (excluding Labour) includes the cost of materials, services (contract), utilities, waste, as expended to produce annual output required.
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    Zaptic could save you up to...
    on TPC per year
    TPC (including Labour) consists of ALL costs expended in Production at site to deliver the required output. A performance and cost focus with Operational Excellence enabled by Zaptic you should expect significant OEE improvement. This improvement drives waste reduction and material usage, quality increases, process stability, reduced maintenance consumption (materials and supplies), and on. A higher level of control and visibility through connected workers activity and information drives identification of losses and root cause corrections for lasting improvement which is tracked through the same information flow.
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    Leadership Value Creation

    See Our Other Solutions

    Take action with shop floor teams to prevent and eliminate losses at root cause with leader standard work and focused improvement workflows.

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